Services

	Bespoke Composite Moulding Manufacture Brecknell Willis Composites manufactures high quality composite mouldings ranging from hand held Arc Shields to Train Cabs & 23 Meter Radomes. Resin Systems: Polyester: A general purpose system that can meet Fire specifications from CLASS 3 to 1. Synolite 5001-T-1: For Electrical protection used for many Arc Barriers and Arc shields. Phenolic: Exceptional fire, smoke and toxicity performance. Vinylester: Extremely stable, perfect for tooling and moulds. Reinforcements: Chopped strand Glass Fibre mat Woven Glass & Carbon Fibre Fabrics Foam Core reinforcement
	Composite Finishing and Assembly Service Brecknell Willis Composites boasts an expansive finishing workshop. Finishing In-house spray paint & bake facilities "Self-coloured", Gelcoat finish mouldings Assembly For more complex components, some assembly is required. This may involve drilling holes, adding threaded inserts or bonding other reinforcement onto the composite material.
	Composite Refurbishment Service Due to the adaptable nature of composite materials, many components can be repaired after being damaged or worn out. Brecknell Willis Composites offers regular refurbishment and modification services to extend the lifespan of their customer's GRP products. Refurbishment services: Product modification Insert replacement Cosmetic repairs Structural Composite repairs
	Patternmaking Facilities and Expertise Brecknell Willis Composites offers a comprehensive in-house patternmaking service. This allows BWC to collaborate with customers to produce bespoke tooling before manufacture commences, ensuring the product supplied meets their exact requirements. Manufacturing processes: Hand layup Vacuum infusion Vacuum bagging Cold press tooling