Power Generation Market Products

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Wabtec power generation products Side by Side Engine Mounted

Side-by-Side Engine Mounted

Side-by-side Engine Mounted, suitable for Jacket Water and Low Temperature Aftercooled coolant circuits or Jacket Water and Charge Air cooling circuits

Wabtec westinghouse brakes Industrial Power Genration Products Slip Rings

Slip Rings

TransTech utilizes the sliprings of its sister company – Stemmann-Technik – when a rotating, sliding contact is needed to deliver electric power to moving machines. Slipring assemblies are used to provide uninterruptible energy and data transmission in all machines and equipment whose rotary motion does not permit fixed feed lines. We provide a variety of types of sliprings; cast, carbon/brass, carbon/carbon, printed circuit board, multiwire, and explosion proof.

Slip Rings Wind Turbine Wabtec Corp westinghouse air brake technologies Gerken Group

Slip Rings

Slip rings for wind turbine applications - power and signal transfer, or for any rotary application where there is a need to transfer current.
 
From two-way units for high power transmission, to multi-way signal transfer, including gold wire systems, we can supply from our standard range or design a bespoke system - including complete assemblies in water or dustproof enclosures.

Wabtec westinghouse air Power Genreation Products Spearco Heat Exchanger

Spearco Heat Exchanger

Conventional intercooler cores are thin-walled, extruded aluminum tubes that are not designed to handle extreme boost pressures and limit cooling performance because of their narrow width. Spearco's W.A.V.E. Technology Cores (Wide Area Vane Effectiveness) utilize the latest design advances in strength and durability and maximize cooling effectiveness through a greater surface area. In addition to our selection of cast-aluminum manifolds which are used on a variety of cores, it is also possible to fabricate special manifolds from sheet and channel aluminum for special applications to fit all intercooler installation requirements and aid you in initial fit and function.

  • W.A.V.E. Technology cores provide greater efficiency. Bar & Plate design for rugged conditions and high boost pressures
  • Core construction process withstands high pressures (100+ psi)
  • Increase fuel economy by providing a denser air intake charge
  • Air to air and air to liquid internal and external vane designs help to lower inlet temperatures

Wabtec westinghouse air brake tech Special Cardinal Pump Optional Features

Special Cardinal Pump Optional Features

Optional Features

  • HARLEY™ by Cardinal Sleeve Bearing (Standard or Remanufactured)
  • TecSonics™ bearing wear monitoring system
  • Performance run-in testing (Standard on Remanufactured)
  • Certified Performance Curves
  • WeatherAll™ power cords and installation gaskets
  • Epoxy Paint Systems
  • Export Packaging
  • Metric-sized flange connections for international compatibility

WeatherAll® Power Cords
Helps to ensure transformer pump and cooling fan motor performance. The cords have been field-tested to withstand ultraviolet rays, oil, water and extreme weather conditions. A unique Overmold Protectant restricts moisture from entering at the connecting points and prevents any movement of cord leads.
 
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Wabtec westinghouse air brake tech Stator Water Cooler

Stator Water Cooler

When Gas Cooling Alone is Not Enough
Large generators create more losses in the conducting components than can be safely removed through gas cooling on the exterior of these conductors. These large machines have Deionized (DI) water passed through the conducting bars to keep them cool and not deteriorate the insulation that keeps them from shorting each other out. The heat rejected to the water needs to be removed externally from the generator by Unifin’s Stator Water Cooler. These coolers are manufactured from all non-ferrous material where in contact with the DI water. The remainder of the unit may or may not be Carbon steel. These units typically have bare tubes with a segmental baffle arrangement. While the tube bundles may become fouled or eroded requiring replacement, the shells are typically stainless steel and rarely need replacing.
 
Features and Options

  • ASME Code Section VIII, or non-Code, Design, Welding and Construction
  • Choice of Materials by Application
        - Fins (Al, Cu)
        - Tubes (Cu/Ni, SS, Admiralty Brass, etc.)
        - Tube Sheets (Cu/Ni, SS, Muntz, Naval Brass, etc.)
        - Headers (Water Boxes) (CS, Cu/Ni, SS, Cast Iron)
  • Removable Bolt-On Cover Plate (Waterside Cleaning) – Ease of Maintenance
  • Roller Expanded Tube Joints
  • Various Nozzle Orientations (Fit Existing Installations without Modifications)
  • Designs to Address – Corrosion, Erosion, Fouling
  • Designs to Address Water Side Tube Velocities
  • Flexibility in Designs – Minimized Water Usage or Temperature Variation
  • Proven Long Life – 20+ years

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wabtec westinghouse air brake TecSonics™ Bearing Monitoring Sytem

TecSonics™ Bearing Monitoring System

TecSonics™ Bearing Monitoring System
Six precision, ultrasonic sensors are mounted in both thrust and radical bearings at strategic points, becoming part of the bearing surface.
 
A signal from the instrument excites a piezoelectric crystal in each sensor which emits a high-frequency sound wave which echoes off the face of the sensor, re-exciting the crystal which sends a signal back to the instrument.
 
The instrument translates the echo time into distance (sensor length) and bearing condition. A multiple array of sensors provides the safety of redundancy and accuracy of +/- .0002". Measurements are compared to the baseline readings to determine if bearing wear has occurred.
 
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Wabtec Power Generation Industrial Products Turbocharger

Turbocharger

Turbonetics is a key supplier of turbochargers, regulators and related products to many of the world's leading industrial power-generation companies. Our products can be found in some of the most demanding environments around the globe providing reliable performance around the clock, year after year. Our patented ceramic ball-bearing turbocharger designs provide unrivaled durability in a wide variety of power generation applications. Turbonetics regulator products are designed specifically for the rigors of continuous operation of power-generation systems. At Turbonetics we offer a large selection of standard product configurations. However, our application engineers can mix and match standard components to create a solution specific to fit your needs. In addition, our design engineers can work with you on "ground up" custom products when a product designed explicitly for your application is required.

wabtec westinghouse air brake Power Generation Products Vertical Remote

Vertical Remote

Vertical remote radiator, suitable for Jacket Water and Low Temperature Aftercooled coolant circuits or Jacket Water and Charge Air cooling circuits. Starter packs available for low energy consumption

Wabtec Power Generation Products Wastegates and Valves

Wastegate

All of Turbonetics’ high performance wastegates and valves are designed and tested to control boost and flow large volumes of exhaust gases. Turbonetics' wastegates feature investment cast stainless steel bases, precision machined parts, high temperature resistant diaphragms, computer modeled and flow tested inconel valve designs and v-band connections. These wastegates perform under pressure and handle high EGTs (Exhaust Gas Temperatures) to protect your engine from over boosting while efficiently evacuating hot gases to lower back pressure when running under wide open throttle. All of our by-pass valves are engineered to efficiently alleviate boost pressure contained within the induction system by venting or re-routing air pressure to prevent surging and unnecessary wear on the turbocharger. Our wastegate and by-pass valve lineup is able to be applied on low displacement (< 1 liter), low boost (< 5 psi) applications all the way up to large 10+ liter engines running 100+ psi in compound boost setups.
 
From automotive gasoline to natural gas powered stationary engines, Turbonetics has your boost control needs covered. Turbonetics industrial products are built to last. Offered as original equipment on large displacement natural gas and diesel power plants, our regulators endure extreme hours and conditions to control boost year after year. Made in a variety of different configurations for numerous types of industrial applications, these valves use the latest technology and materials specs to deliver on strict OEM requirements.

  • Multiple configurations available for a wide variety of engine types and sizes, including diesel and natural gas
  • Computer aided designs allow maximum flow and precise boost control
  • Patented valve designs aid in reducing backpressure to optimize horsepower capabilities
  • High strength components allow extreme use and long life

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